Industrial blenders are designed to perform several tasks, including brewing, medicines, and chemical processing. These blenders are often powered by diesel engines but can also be powered by a liquid or electric motors. When deciding which type of blender is best for your application, you need to consider the various features that each class has to offer.
Vertical blenders
Vertical blenders are designed to blend liquid or solid materials without damaging the fabric. They can handle substantial batch quantities and are ideal for many applications.
Blenders come in different shapes and designs. The horizontal, vertical, and ribbon blenders can all be used for various purposes. These designs provide the most cost-effective solution for blending applications.
Industrial blenders are built with high-tensile strength steel for a resilient design. Each industrial blenders has its unique design, and techniques are used to make the most of the space available.
Homogenizer blenders
Homogenizer blenders are used for many purposes in the pharmaceutical, chemical, food, beverage, and beverage production industries. They are designed to break down, mix, and emulsify materials, producing a more uniform mixture.
While high-pressure homogenizers have gained widespread acceptance, they are expensive and large. They may also cause a lot of wear and tear on materials.
There are two main types of homogenizers: rotor-stator and blade. Rotor-stator homogenizers utilize a metal shaft that rotates inside a stationary external container. These machines can mix liquids, soft tissue, and other materials.
Rotary blenders
Rotary blenders are ideal for blending a wide variety of materials. These mixers are used in the food and plastics industry. A rotary blender for these applications ensures smooth, thorough, and quick blending. They are also ideal for lance-applied liquids.
Industrial blenders come in a range of different designs and models. Each type is designed for a specific application. These models include ribbon blenders, mass blenders, and double-cone blenders.
The ribbon blender is a type of rotary blender that is used for mixing liquids. It has a rotary shaft that rotates and spins the blades. This action pushes the product to the sides of the mixer. A seal at each end of the post helps keep the product safe.
Welded blenders
Industrial blenders are crucial equipment when manufacturing large quantities of materials. They can produce various products, including joint compounds, polybutene emulsions, rubber cement, and latex sealants. Some blenders have temperature sensors and even safety grate options. These units are reliable and durable.
A welded unit is a good choice when it comes to industrial blending. It allows for cleaner, more efficient operation and easier maintenance. The unit consists of a rotor, a gearbox, an agitator shaft, and a drive assembly.
There are two main types of welded units. The horizontal type has a cover that provides access to the shaft and paddles. On the other hand, the vertical model features a conical chamber with a slow-turning mixing screw. This design is ideal for applications that need limited floor space and shear-sensitive materials.
Noise
An industrial blender is a large-capacity machine used to blend batches of different materials. They are beneficial when combining chemicals in exact amounts.
Typical blender applications include food and beverage production, pharmaceuticals, and plastics. However, it’s common to see these appliances in more rudimentary uses, such as juice parlors or coffeehouses. Regardless of the application, blenders can be noisy.
The noise can be attributed to the motor located close to the lid. The most obvious way to reduce the sound is to upgrade to a quieter engine. If you want to save money on something other than a motor, you may get a blender with a sound enclosure.
