The Advantages of Screen Print on Polyester

You may be wondering and asking yourself, can you screen print on polyester? Well, screen printing on polyester can be an excellent method for producing vibrant, high-quality printed materials. These materials are also eco-friendly and long-lasting. They are, however, not cheap, so you must weigh the benefits and drawbacks of each option.

Vibrant Colors

One of the most common benefits of screen printing is the vibrant colors produced. This method is an excellent choice for large orders and is suitable for garments of various colors. However, screen printing requires more time, and it’s not ideal for complex designs. Also, specific colors may not show up well on some fabrics. Therefore, it’s essential to choose your design carefully. The screen printing process uses a negative image or stencil to transfer a thick dye onto a fabric surface. It works best on polyester and uses special synthetic plastisol dyes. This process requires temperature regulation and creates a slightly raised design with crisp lines. It creates an elegant look and is an economical option for the mass production of designs. Screen printing on polyester involves using heat to set the dye.


One of the primary considerations when it comes to printing on polyester is the durability of the design. Screen printing involves the design is transferred onto a mesh screen and then dye applied. The process results in a beautiful result. However, it does pose some challenges, such as the need for specialized tools and materials.

One of the biggest challenges with screen printing on polyester is dye migration, which occurs when the fabric absorbs the color of the ink. Because polyester is made from fossil-based materials, it is not very tolerant to high temperatures. Improper temperatures can cause the polyester to shrink, melt, and skew. To avoid this issue, use dark ink and a dark under the base. Also, remember to gauge the temperature.

Another challenge with screen printing on polyester is the elasticity of the fabric. The fabric is stretchy, so the ink needs to be strong enough to resist elasticity. Using low-curing ink can also help prevent dye migration. Standard plastisol inks are not prone to this issue.


There are many factors to consider when deciding whether to screen print on polyester. For one, you need to choose a water-based ink that doesn’t contain PVC or plasticizers. Plasticizers are bad for the environment and should be avoided.

Using recycled polyester is also an eco-friendly choice. Recycled polyester is made from plastic bottles that have been recycled. These fabrics have the perfect texture, making them an eco-friendly alternative to traditional polyester. Additionally, recycled polyester is suitable for use on second-hand garments. Although screen printing on polyester is not entirely eco-friendly, it is an excellent option to make your products more environmentally friendly. Screen printing is an effective way to sell unique prints and enhance the quality of new shirts.


If you need to screen print on polyester, you’ll need special ink for synthetic fabrics. These are available at craft stores and online, and you can get a screen printing kit to start. However, you’ll need to be aware of the risks associated with polyester, such as dye migration. Fortunately, there are some ways to avoid this problem.

Firstly, you’ll need to create a design. There are graphic design programs that can help you come up with unique designs. They can even help you separate different colors in a photo. The quality of the screen-printed image will depend on how well you can create the design. After that, you’ll need to stretch the polyester mesh over the frame and apply an adhesive stencil to it. Make sure to fill in the negative space around the design to get the best print quality.

You can also purchase the articles separately and take them to the print shop to have them printed. You can often get a better price by buying them from a store that offers a discount. Be aware that shipping costs will likely apply if you’re ordering online. Depending on the size of the garment, you may need to pay a minimum purchase to get a discount.